Services

DESIGN. BUILD. INTEGRATE. EXPLORE.

The Frontier Tech Lab is your prototyping partner for fast, affordable hardware solutions — powered by expert staff, real-world student learning, and cutting-edge tools.

J55 Polyjet 3D Printer

Whether you're a startup, researcher, or industry team

We help you design, build, and refine ideas into working prototypes — without the usual barriers.

3D DESIGN & DEVELOPMENT

Inspecting a Fusion Model

We help turn your ideas, drawings, or physical parts into accurate and fabricable digital models. Whether you're prototyping a product, need something 3D printed, or need to make copies of a hard-to-replace item, our team can support each step of the process.

Capabilities include:

  • CAD modeling (solid and surface)
  • Product visualization, assembly animation, and rendering
  • 3D scanning and reverse engineering
  • STL repair and file cleanup
  • Prototype design and iteration support
  • 2D <-> 3D documentation generation
  • Enclosure design
  • DFM / DFA guidance

Examples:

Morrill Hall Specimen Scanning

NEED: Create digital models of fossil specimens for education and outreach
SOLUTION: 3D scanned bones and fossils using high-resolution metrology tools, then cleaned and prepped the files for 3D printing
RESULT: Morrill Hall staff can now print durable replicas to distribute to guests from far and wide

✔️ Digitized fragile, irreplaceable specimens
✔️ Streamlined repeat use — museum staff drop off, we handle the rest
✔️ Supported STEM education and outreach statewide

DIGITAL FABRICATION & MACHINING

We fabricate parts using NIS' extensive library of additive, subtractive, and hybrid tools. From single components to complex assemblies, we can produce fast, high-quality results in plastics, metals, and more.

Capabilities include:

  • 3D printing (FDM, SLA, SLS, PolyJet, large-format)
  • Small Volume Metal Casting
  • CNC machining (mill, lathe)
  • Sheet metal cutting and forming
  • Plasma cutting, Fiber Laser cutting + marking + engraving + welding
  • Small volume production
  • Advanced welding, including MIG, TIG, Fiber Laser Welding/Cutting/Cleaning, and Robotic MIG
  • Powder coating and finishing
  • Assembly and fit-up
Unloading a print from the Stratasys F770

Examples:

Huge Savings in Large-Format FDM Printing

NEED: Large-format functional 3D parts for product validation
SOLUTION: 309 hours of F770 printing with custom file prep and weekend check-ins
RESULT: Delivered faster and cheaper than outsourcing — $3.7K vs. $11K market rate

✔️ 3D printed over 300 hours of large-format parts
✔️ Saved client 67% vs. commercial providers
✔️ Let client engineers focus on R&D, not operations

SYSTEMS PROTOTYPING

Some prototypes need a bit more — sensors, boards, motors, or integrated control. We offer support for projects with light electronics and electromechanical components.

Capabilities include:

  • Embedded systems and microcontroller setup
  • PCB layout and prototyping
  • Sensor and actuator integration
  • Functional test builds
  • Electromechanical assembly and testing
  • Mechatronics design
  • Sensor integration
  • System-level debugging and testing
Amlan Balabantary presents his See-N-Till field prototype

Examples:

Cattle Kettle Distributed Monitoring Prototypes

NEED: Refine a rugged, cellular-connected monitor for livestock water tanks
SOLUTION: Supported multiple iterations of enclosure design, internal layout, and field-ready packaging; helped troubleshoot cellular communication issues and advised on manufacturability
RESULT: Advanced from early prototype to manufacturable design, ready for field pilots and investment conversations

✔️ Integrated electronics + mechanical systems
✔️ Iterated rapidly for usability and field conditions
✔️ Provided technical advising during incubator and grant phases

Training & Workshops

Teach a man to fish, and you feed him for a day. We provide hands-on training for individuals and teams looking to learn prototyping tools, fabrication techniques, or equipment safety.

Offerings include:

  • Tool certification and safety training
  • CAD and 3D printing workshops
  • Certificate-granting courses in Robotics, Drone pilotry, and Robotic Welding
  • Fabrication and prototyping workshops
  • Custom sessions for student groups, faculty labs, or external partners
Augmented Reality Welding Trainer